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PPR Pipes

Sagar Strong'N'Safe PPR plumbing system is made with high-grade raw materials. It is one of the essential plastic pipe products which are used for extreme temperature ranging from -20°C to 95°C. Mostly these pipes are green or white in color.Sagar Strong'N'Safe PPR Pipes are made with a variety of fittings, accessories, and replacement components and each pipe diameter has its own set of attachments. Sagar Strong'N'Safe PPR plumbing system is non-toxic, long service life and good resistance to corrosion also with light weight and high intension and good toughness .

  • Features
  • Applications
  • Benefits
  • Product Range
  • Technical Details

Features & Benefits

Thermal Expansion Of The System

In PP-R, deformation due to expansion are absorbed due to "low elastic modulus" of the pipe material. Therefore no real problems are envisaged due to expansion in concealed installations.In case of external applications on ceiling or walls, where long lengths are installed, the effects of expansion contractions shall be considered while assembly of indo green system. This problem can be solved either byusing suitable expansion loops or clamps. (for more detail please refer to our assembly regulation manual).

Heat Loss And Insulation Requirements

Due to the low thermal conductivity of indo green PP-R (0.21 W/mK) normally it may not be necessary to insulate, when used for hot water concealed application. However, for application where central boiler is used for distribution of hot water, and the circulation of hot water being continuous, it is necessary to insulate distribution lines to prevent excessive loss of heat and energy wastage.

Polyfusion Welding

Joints of the indo green pipes and fittings are usually jointed together by poly-fusion welding, which is a fundamental property of this system. This process consists of mixing of melted material of external surface of the pipe and internal surface of the fitting, after heating them up to 260 ºC to 280 ºC on the small welding machine called poly-fusion device. Properly made welded joint, when cut through, shows no traces of contact surface between two elements i.e. pipe and fitting in the entire volume of joint. Thus fusion process gives homogeneous, integral, long lasting, leak proof joints.

Light weight, easy and quick assembly

which results in extensive saving on time and labour.

Safest system for carrying drinking water

PP-R is absolutely free from corrosion and negative biological effects. It does not break down even under the harshest of water conditions, hence the quality of water never deteriorates. It is in full compliance with the International standards on the use of plastics materials for the transportation of potable water.

Excellent resistance to corrosion and chemical attacks

PP-R pipes and fittings are stable against the majority of known aggressive and toxic chemicals, aggressive soils and fluids in the external environment.

Reduced head loss

Mirror smooth inside surface ensures high flow rates and very low frictional losses.

Low thermal conductivity

which results in saving on insulation cost, thereby reducing overall operational costs.

Free from scaling

Due to the unique properties like extremely smooth surface, non-polar nature of the material, and low surface energy of the PP-R, limestone or other deposits cannot form and hence there is no scaling or blockage in the pipelines, throughout the life of the piping system.

High impact strength

Indo green PP-R has a very good impact strength.

Low on sound

The sound-dampening property is a major attraction in plumbing, flushing and pressurized flow applications.

Long operational durability

Indo green system ensures a minimum 50 years of trouble free performance.

Overall Economy

This system is most cost effective than any other plumbing system. Moreover, due to savings in installation and insulation costs, this system is even comparable with standard make G.I. B class piping system.

Besides above stated benefits, it has very good resistance to frost, abrasion and stray current, and is considered to be most suitable in seismic areas.

Applications:

  • Hot and cold water supply in residential, industrial, commercial and public projects.
  • Solar heater applications.
  • Drinking water and liquid foods.
  • Watering systems for greenhouses and gardens.
  • Transportation of aggressive fluids.
  • Water purifying plants.
  • Radiator heating.
  • Traditional heating systems.
  • Air distribution and compressed air systems.
  • Chilled water and air conditioning.

Note:

  • Non Standard wall thickness, length and color can also be offered, If desired.
  • Pipes can also be offered as per DIN 8062, ASTM D 1785, ISO 4422-2, BS 3505/6.

Benefits:

Pre-COS

Our product made from PVC, CPVC, PE & PPR raw materials which differ as follows from many of the pipes, hoses and fittings commercially available.

  • Higher mechanical stability.
  • Improved chemical stability.
  • Higher softening points.
  • Greater residual strength at high temperatures.
  • Higher compression strength.
  • Greater safety due to material stability.
  • Environment stress crack, corrosion, frost, kink & rot resistant.
Interior smoothness

Our product has outstanding interior smoothness and is thus optimized for flow. They have following advantages:

  • Very high delivery rate.
  • Low pressure loss.
  • Reduction of blower power requirements.
  • Lower operating costs.
Crush-Proof

Our pipes & hoses with this symbol are specially designed for workshop use and laying on the floors. They are able to resist crushing to some extent of entirely when driven over or stepped on. Please refer to the relevant product description for more details.

Hygienic

The pipes & fittings being free from corrosion & negative biological effect, taste & odor nature, it does not change the water quality.

industrial

Our pipes, hoses & fittings are specially design for industrial usage. Our product gives best performance while use in the factory. Due to high durability & flexibility our pipes & hoses are famous for industrial usage.

Shock Proof

The pipe is non conductor of heat & electricity hence, they have following advantages:

  • Reduce heat loss.
  • No insulation required.
Quick assembly & maintenance free

The pipes, hoses & fittings are light in weight which results in extensive saving of time and laboring being Abrasion/Chemical resistance, free from rusting, pitting or scaling and maintenance-free.

Strong & Stiff

The pipes are specially designed for desire application which meets the required results as follows:

  • Superior strength with stiffness.
  • Flexible Compared to strength & stiffness.
Ultraviolet Resistance

The pipes, hoses & fittings are furnished with extra benefits of UV stabilizers. They have the following advantages:

  • Resists direct connection of UV rays to internal transporting material.
  • No discoloring of pipe in external atmosphere.
Chemical Resistance

The pipes & hoses have special characteristics which offers excellent resistance to great number of chemical like strong mineral acids, bases, & toxic chemicals.

Elbow
Tee
Coupler
End Cap
Male Elbow Brass
Male Tee Brass
Reducer Tee
Elbow 45°
Brass Elbow
Brass Tee
Brass M.T.A.
Brass F.T.A.
Union
Brass Union
Brass Male Union

StrongTM n Safe PPR Pipes Technical Specifications:

Normal Outside Diameter (D) PN 8 PN 10 PN 12.5 PN 16 PN 20
Wall Thickness
(t)
Internal Diameter
(d)
Wall Thickness
(t)
Internal Diameter
(d)
Wall Thickness
(t)
Internal Diameter
(d)
Wall Thickness
(t)
Internal Diameter
(d)
Wall Thickness
(t)
Internal Diameter
(d)
16 - - - - - - 2.3 11.4 2.7 10.6
20 - - 1.9 16.2 2.3 15.4 2.8 14.4 3.4 13.2
25 - -- 2.8 19.4 2.8 19.4 3.5 18.0 4.2 16.6
32 - - 3.0 26.0 3.6 24.8 4.5 23.0 5.4 21.2
40 - - 3.7 32.6 4.5 31.0 5.6 28.8 6.7 26.6
50 3.7 42.6 4.6 40.8 5.6 38.8 6.9 36.2 8.4 33.2
63 4.7 53.6 5.8 51.4 - - 8.7 45.6 10.5 42.0
75 5.5 64.0 6.9 61.2 - - 10.4 54.2 12.5 50.0
90 6.70 76.6 8.2 73.6 - - 12.5 65.0 15.0 60.0
110 8.20 93.6 10.0 90.0 - - 15.2 79.6 18.4 73.2
160 11.90 136.2 14.6 130.8 - - 21.9 116.2 - -
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Standard condition

Standard condition of use for indo green PPR:

Temp. (°C) Time In
Operation
(Years)
Pressure Line
Maximum Allowable Over Pressure
PN 8 PN 10 PN 12.4 PN 16 PN 20
10 1 14.1 17.6 22.0 27.8 35.0
5 13.3 16.6 20.9 26.4 33.2
10 12.9 16.1 20.2 25.5 32.1
25 12.5 15.6 19.6 24.7 31.1
50 12.2 15.2 19.0 24.0 30.3
20 1 12.0 15.0 18.8 23.8 30.0
5 11.3 14.1 17.7 22.3 28.1
10 11.0 13.7 17.2 21.7 27.3
25 10.6 13.3 16.7 21.1 26.5
50 10.3 12.9 16.2 20.4 25.7
30 1 10.2 12.8 16.0 20.2 25.5
5 9.6 12.0 15.0 19.0 23.9
10 9.3 11.6 14.5 18.3 23.1
25 9.0 11.2 14.0 17.7 22.3
50 8.7 10.9 13.7 17.3 21.8
40 1 8.6 10.8 13.5 17.1 21.5
5 8.1 10.1 12.7 16.0 20.2
10 7.8 9.8 12.3 15.6 19.6
25 7.5 9.4 11.8 15.0 18.8
50 7.4 9.2 11.5 14.5 18.3
50 1 7.4 9.2 11.5 14.5 18.3
5 6.8 8.5 10.7 13.5 17.0
10 6.6 8.2 10.3 13.1 16.5
25 6.4 8.0 10.0 12.6 15.9
50 6.2 7.7 9.7 12.2 15.4
60 1 6.2 7.7 9.7 12.2 15.4
5 5.8 7.2 9.0 11.4 14.3
10 5.5 6.9 8.7 11.0 13.8
25 5.4 6.7 8.4 10.5 13.3
50 5.1 6.4 8.0 10.1 12.7
70 1 52.2 6.5 8.2 10.3 13.0
5 4.8 6.0 7.5 9.5 11.9
10 4.7 5.9 7.4 9.3 11.7
25 4.1 5.1 6.4 8.0 10.1
50 3.4 4.3 5.3 6.7 8.5
80 1 4.4 5.5 6.9 8.6 10.9
5 3.8 4.8 6.0 7.6 9.6
10 3.2 4.0 5.0 6.3 8.0
25 2.6 3.2 4.0 5.1 6.4
95 1 3.1 3.9 4.9 6.1 7.7
5 2.0 2.5 3.2 4.0 5.0
  COLD WATER HOT WATER

Polyfusion welding times according to DVS 2207 norms

Pipe Size (mm) Heating time (min) seconds Eorking time (max) of removal, seconds Cooling time (min) minutes Depth of welding (mm)
16 5 4 2 13
20 5(3)* 4 2 14
25 7(4) 4 2 15
32 8(4) 6 4 16
40 12(6) 6 4 18
50 12(9) 6 4 20
63 24(12) 8 6 24
75 30(15) 8 6 26
90 40(20) 8 6 29
110 50(25) 10 8 32.5
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